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Everything one size bigger

Etwas mehr als 13 Meter beträgt der Durchmesser dieses Bohrkopfes, der nach seiner Fertigstellung zum Tunnelbau in Zentralspanien eingesetzt werden soll. Firmenchef Axel Richter (helles Hemd) macht sich ein Bild vom Fortgang der Arbeiten. Fotos: Dieter Salzmann
The diameter of this drilling head is somewhat more than 13 metres; after it has been completed it is to be used for tunnelling in Central Spain. Company boss Axel Richter (light coloured shirt) getting an idea of how the work is progressing. Photos: Dieter Salzmann

Maschinenfabrik Richter builds the most powerful equipment in the world in Hessisch Lichtenau.

BY   D I E T E R   S A L Z M A N N

HESSISCH LICHTENAU. Large is not large enough for Axel Richter and heavy is always still too light. In Richter's company in Hessisch Lichtenau, real giant equipment is built - each larger, higher, heavier than the other. Drilling heads for example, for drilling railway or motorway tunnels through mountains. A drill with a diameter of 13.20 metres is currently in production; after it has been completed it will weight 74 tonnes and will be used to make holes in the region around the Spanish capital Madrid.

Even larger work is scheduled for the coming year when the company will be building a cutting wheel with which the access routes for the Russian Olympic town Sotschi are to be dug through the Caucasus.

Right next door a worker is welding a joint on the largest excavator bucket in the world which is being made, is it any wonder, for the world's largest hydraulic excavator, the 1000 tonne RH 400. The excavator bucket holds 45 cubic metres, that is the equivalent of a room which is five metres long, three metres wide and three metres high.

The jib, chassis and the 96 chain links, each of which weighs one and a half tonnes, will also be built in Hessisch Lichtenau. For example, the excavator will be used in Canada to extract oil sand, a profitable undertaking in view of rising energy prices. "There is a great demand for mining excavators at the present" says company boss Axel Richter. We currently have orders for 14 more machines.

The company, with its 200 employees is doing well. It is operating around the clock in three shifts.

Company boss Richter considers his company to be the only one in Europe to produce everything from a single source "on the grandest scale", as it is self-confidently stated on the homepage. In principle, an unmachined metal block arrives in the production hall from the foundry and then leaves the production hall as a finished workpiece. In this way, 15 000 tonnes per year pass through the company's two factory halls in Hessisch Lichtenau. Richter - with one exception, a thermal tank for asphalt used for road repairs - does not produce its own products. "We produce what a customer orders from us", says Richter. Most of his customers come from Germany, but more than 90 percent of the products made in Hessisch Lichtenau travel abroad. For example, tanks are produced in which the aircraft builder Airbus presses the wings and tail units made of plastic. Wind turbine generator systems are also in great demand at present.

Richter builds turbines and generator housings for systems with an output of up to six Megawatt. As all the equipment has to be tested on the land or off the coast for functional efficiency before being installed at a height of 100 metres and higher, Richter supplies the generator test rigs at the same time.

The largest wind turbine generator system in the world to date, the Repower 5M near Brunsbüttel on the River Elbe has a generator and bedplate weighing 92 tonnes in total made in Hessisch Lichtenau at the top of it.

Construction of eight points for the Transrapid route in Shanghai was also spectacular; each is made up of three segments each 26 metres long. The points are made from flexible metal, which can be drawn in the respective direction so that the Maglev system can change tracks at a speed of 200 too. The company regrets that the Transrapid won't be built in Germany.

The heaviest part yet left the assembly hall last year for Russia: A 240 tonne component for a press for making pipeline pipes has now arrived at its destination in Tscheljabinsk, beyond the Urals.

Richter considers the Hessisch Lichtenau location to be ideal: "We are located in the middle of Germany and are therefore central in Europe too", he says. Through the planned further construction of the A 44 motorway, the company expects an even better connection to the German national motorway network.

Source: Werra Rundschau



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FACTS + FIGURES

The company was formed in May 1945.

Richter Logo

 

Richter Maschinenfabrik in Hessisch Lichtenau developed from a metalworking shop, which Adam Richter, the father of today's owner Axel Richter, formed on 7 May 1945 in Kassel.

Today the company has around 200 employees. The company is always looking for welders and welding technicians, as well as metal cutting & chipping technicians.

Contact:
Richter Maschinenfabrik AG
Industriestraße 30
37235 Hessisch Lichtenau
Tel. +49 5602 801-0

Maschinengehäuse (1)
Look who's peeping. An employee looks through the opening of a machine housing for wind turbine generator systems.
Schiffsdiesel (1)
Ten metres long, weighing 18 tonnes: The block for an 8 cylinder ship diesel engine which generates the electricity to drive the ship.
Updated: 18.08.2008